ok rant
FDM printing is just so easy compared to most other ways of making parts. That's the huge strength of the technology, and it's why it's so popular. the machines are just so cheap and easy to use. i think a lot of people (including myself) would not be involved in manufacturing at all without 3D printing. It allowed me to make parts when I could not before.
The big caveat is that there are practical limits surrounding the technology just by the nature of how it works, and FDM enthusiasts focus (almost completely unsuccessfully) on curing those ailments when they can only really be treated.
If you want to make 3,000 jacket hooks (like the one in the image), FDM 3D printing is probably one of the worst ways to do it. But there's about 1 million different cope methods to try and solve that problem. Some of them are interesting and some of them are frankly annoying.
One that nutshells almost my entire critique of the tech is probably the misuse of "annealing." Annealing is a process used to make metal more formable. FDM enthusiasts use the word to describe putting a benchy into an air fryer.
Their use of the word belies the fact that these people want to be associated with a more serious process. What they're really describing is heat treating, but annealing sounds more serious. It ultimately all just comes off as naive. It also calls back to the idea that they are uncurious about ways to make parts beyond FDM. Some are even dismissive of other types of 3D printing like SLS, MJF, SLA, etc.
I'll just close that thought by saying that, on top of all this, the processes used to make FDM parts marginally more useful or attractive typically add a lot of time to a core tech where that's already a big weakness. Just a shitty situation
--
In my head, FDM is a stepping stone towards getting people more broadly interested in manufacturing. It's clear that most enthusiasts do not see it that way, though. That's the disappointing part. It seems like the vast majority of people with FDM machines do not understand/accept the weaknesses--or even the strengths--of the technology. The people who do are building very interesting things.
All of this being said, I started this rant by saying that without FDM, I may never have gotten interested in manufacturing at all. Even if only 1 in 1000 people who get an FDM machine end up, say, learning CAD, isn't that worth it? I would argue it absolutely is, especially now.
Ultimately, it's about reaching a healthy ratio between the number of people who use a 3D printer as a machine to make useful garbage, and those who use it to make just garbage.
i’m trying my best to summarize my dislike of 3d printing because it comes in waves. it boils down to: it’s not a serious process because of simple physics
on one hand, it is a deeply useful technology for non-structural prototyping. but so are hammers and neither are revolutionary enough to “bring manufacturing back to the united states”
it’s anisotropic. e.g. you can’t analyze it to determine requisite part strength against things like yield or ultimate stress
it’s slow - andrew mccallip showed you can CNC parts faster than 3d printing them recently (link below)
it’s susceptible to cold flow (creep) in a way that makes injection molding look like 4340
the unit economics never make sense past onesie-twosies, even if the physical properties weren’t a blocker
it isn’t water tight (i mean, come on)
but my biggest complaint is that it inspires lazy thinking. we live in the most exciting time ever for manufacturing. i can click a buy button on a site like sendcutsend and get production grade aluminum or steel parts in days
note that i didn’t complain about strength - that’s the least of its problems
anyways, to summarize, get better at mechanical design and design with real materials so we can truly reindustrialize. thanks for coming to my ted talk